Mechanical CAD design project

A project was undertaken in partnership with a vehicle spares business to explore the use of additive manufacturing as a means to localise the production of plastic extrusion components. The objective was to assess the feasibility of shifting selected components from imported to locally produced items, reducing lead times, improving supply reliability, and supporting cost control.

The engagement focused on analysing existing component designs, material performance, and production requirements to determine their suitability for additive manufacturing. Detailed process reviews were conducted to identify which parts could be efficiently produced through 3D printing while maintaining the required mechanical strength and dimensional accuracy.

By developing standard print parameters, testing locally available polymer filaments, and refining design geometries for manufacturability, the project laid the foundation for an adaptable, on-demand production approach. This initiative not only reduced dependency on overseas suppliers but also demonstrated how digital manufacturing can enhance responsiveness and sustainability within the local automotive supply chain.